How We Design Our Mailer Boxes to Meet the Industrial Requirements?

How We Design Our Mailer Boxes to Meet the Industrial Requirements?

by admin

Posted: April 30, 2021

While introducing a new line of shipping boxes, Dodo packaging faced several challenges concerning sustainability; unlike other products, mailer boxes do not come in standard shape, size, and dimension. If you refer “shipping boxes” to anyone, you will more likely conjure upon utterly different product boxes. 

We at Dodo packaging realized that we need to develop a whole new design for shipping products at large distances in the early stages. However, before working on our new mailer boxes, we had some regular clients’ feedback. Based on the results, we came up with some crucial attributes that people look for while buying Christmas mailer boxes for their shipping products. 

Those attributes are:

  • All-over printing
  • Premium quality
  • Cost efficiency
  • Easy assembling

Today, brands expect more of the product packaging, and why they shouldn’t? Anyhow, Dodo packaging is always up for a new challenge. Therefore, like any other reputed company, we are on board to create a balance between your packaging requirements and our manufacturing abilities.  

mailer packaging boxes

Box Style

The first decision we stumbled upon was the style of the box as a based design. Initially, we wanted to offer a package that could work for several different products. As most of our clients are concerned about the packaging aesthetics, we choose the clamshell as our primary box style for mailer boxes. 

It is an appealing box popular among several eCommerce brands wishing to wow their customers with product packaging. The overall look of this box makes a lasting impression on the buyers. When a buyer receives its product in one of these boxes, they automatically feel special due to the elegant packaging we offer. 

Box Material

To make our boxes more durable and long-lasting, we use the best material available in the market for our new range of mailer boxes. Usually, the selection of material depends on the product; however, if our clients have any particular demands regarding the material, we offer complete customization from material to the additional add-ons. 

Anyhow, we at Dodo Packaging offer a wide range of materials for mailer boxes. Each one of these materials has its set of benefits and pros. Depending on your product, you can select the appropriate one for you. 

Some Of The Popular Materials Are:

Corrugated Fiberboard: This is an excellent choice if you want a low-cost product that looks good too. We prepare these boxes from thick cardboard layers covered in fiberboard, which we can wrap in various ways to customize the look and feel of the box. 

This is an excellent option if you are interested in recycling but don’t care about the environment. Corrugated fiberboard comes from old shipping boxes that are almost extinct. They are easy to break down, and you can reuse them for other items.

Cardboard: This is perhaps the most popular type of Mailer Box. We prepare them with thick, cardboard layers with a complimentary design on the front or sides. There are many different styles, colors, and formats available to choose from. Because of their durability, they are also very affordable.

custom subscription boxes

Printed Mailer Boxes: They are similar to self-locking custom mailer boxes, except they come with a padded interior. This is an excellent option if you want the ability to lock your mail inside of them, but you don’t care about the environment. Because they are large and sturdy, they can withstand a lot before tearing. Many businesses use printed mailer boxes instead of the traditional cardboard varieties for this very reason.

Corrugated Mailer Boxes: You may have seen many different corrugated boxes, primarily if you have worked in the post office. Cardboard material is popular in shoe packaging for decades. But the great thing about corrugated mailers is that they come in a variety of styles. They are most commonly red, white, black, and blue, but some come in multicolor patterns. Besides, you may often see them in cartoon shapes, hearts, animals, and other fun shapes.

Hold on, there is more… 

Corrugated Cardboard Mailer Boxes: Corrugated cardboard is a reasonably new material for Mailer Boxes and is famous as an overlay on top of an already used product. For instance, many holiday decorations come pre-printed with beautiful designs on top of brightly colored cardboard. But corrugated cardboard does not come in various colors; however, we can make it in just about any shape possible. This makes them widely used in the food industry as well as the retail sector.

Brown Kraft Mailer Boxes: Brown Kraft is an excellent material for custom Kraft Mailer packaging because it is highly recyclable. It takes the least amount of energy to produce and comes out of all-natural materials. They are also one of the easiest to print on, making them great for the environmentally-conscious consumer.

By purchasing recyclable mailer boxes, the consumer saves on paper, energy, and cardboard waste. This makes these products quickly beneficial to the environment. So if you are looking for a new way to make your purchases, consider purchasing your custom Mailer packaging wholesale and other items from recyclable brown Kraft boxes. These are easy to recycle and will help the environment.

custom mailer packaging

The Best Material Available For Mailer Boxes: 

For many different reasons, Kraft is one of the best materials available. They are incredibly long-lasting and very strong. This means they are strong enough to make the best boxes. The fact that they can withstand quite a bit of weight and the color and texture make them stand out among other materials.

To help you find the best Mailer Boxes, Dodo Packaging is here. You can compare the different materials we use. Finalize the budget you have for your Mailer Boxes with logo. Check to see if the Kraft material is the best one for you because no two boxes will be the same. Finally, we take the least turnaround time to make your customized cardboard gift wrap. This is important because you may not want to wait long to ship your items.

Looking for Something Outside the box?

For custom projects of large quantity of Custom Boxes or Custom Printed Boxes, Dodo Packaging is offering die cuts, litho, special finishes, additional styles and more.

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